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New 11/20/2004
Is this the best method?
http://v8sho.com/SHO/headlight_polishing.html 
Any other methods or products that can clear up clouded headlights 
and/or fix imperfections in the lens?
Skye
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Just came across this stuff not 5 minutes ago (looking for something
else).
Know nothing about it, except that they have a Gen 3 as their market
picture!!
http://tinyurl.com/6kkf9 
Ron Porter
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Severely clouded headlights will need to be wetsanded, starting with 400 
grit and working your way finer to about 1500 grit or so.
After that, you'll need to buff them as they'll be pretty cloudy. I've 
found that Meguiar's Deep Crystal Paint Cleaner works very well, followed by 
a wax of your choice to protect.
If they're not that bad, you can try a new product by Meguiar's, Plastix or 
Plastx (not sure of the spelling). I used it on my 97 and it seemed to work 
pretty well without wetsanding.
I've never tried the steel wool method described in the link, so I can't 
really comment on that.
-Bob G.
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I've used the Meguires plastic polishes with great success on several cars ( 
even the crappy GP GT headlights took a polish ) .I use a clay bar before the 
polishes. Then you use with the cleaner #17( white bottle ) then finish with the 
#10 (blue grey bottle) follow the directions (of coarse -duh ) be patient and 
the headlamps will sparkle, nearly new . Have you checked the products at
http://www.dccarcare.com/  ? 
Rick B 
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Buy a small yellow bottle of "Kits Scratch-Off" first and give it a try. I have 
even used it to clean up a friends Neon's headlights. Totally amazed me, of 
course a couple of months later they started clouding up again. It says it is 
safe for plastics and clear coats.
Carter Fuji 
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I figured the stuff for clearing plastic rear windows on convertibles
would probably work, too. The guys who refurbish cell phones have a
novel method - the "sand" blast, but using baking soda.
Jim
'96 TR
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The guys that make "Eleanor" use this method for body prep . 
Rick B 
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It is unfortunate that once the UV coating has been compromised the plastic 
begins the inevitable yellow/clouding . Regular cleaning ,polishing and a good 
wax will prolong the life of the headlamp cover . Short of the method Skye 
posted along with a top coat of UV resistant clear coat , Nimz' method works the 
best . Semi regular replacement . 
http://www.directauto.com/  specify TYC/Genera (@ $80 per side )
Rick B 
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OOPS ! been awhile ;-) only $67 per side ! WoooHooo 
Rick B
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OK guys... Check this out... I have ordered this product, for the $ how can it 
hurt?
http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=7934503688&category=50450
They have applied for a Patent too. 99.1% positive feedback...
I think it is worth $14.00 
Take care and enjoy the weekend.
Rick Southwick ~ Omaha, NE
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I bought that same kit last summer. Works well.
Joe
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Really, all of these methods (baking soda, Meguiars Cleaner, Meguiars
Plastic cleaner, 1500/2000 paper, etc) all are fine abrasives and accomplish
the same thing. Probably doesn't much matter what you use, except I don't
see the benefit of starting with a clay bar on a hard surface, especially if
you are then using an abrasive to remove the haze/yellowing.
Ron Porter
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It bears a striking resemblance to the stuff I posted early this morning:
http://tinyurl.com/6kkf9 
At least from the standpoint that the same blue Gen 3 SLO is used in both 
products!!
Ron Porter
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Agreed, but for half the price..
Rick Southwick
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One reason to use a clay bar before starting other processes 
would be to remove contamination in the surface. There can 
be bits of sand, steel, iron etc in the plastic headlights 
as well as in the paint and even windshield. Clay can 
remove most of these. The cleaner the surface you start 
with, I would imagine the better the outcome.
Sanding might remove these contaminants, but sometimes it 
doesn't and if you are just using a polish or compound, the 
contaminants may not come out at all, or might release and 
cause deeper scratches.
In reality it is a step that can't hurt, probably won't do a 
LOT of good, but if you have the clay and can spare the 
entire minute it would take, then why not use it.
Don Mallinson
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Because my headlamps are not yellowed/clouded , and if I can get by with a clay 
bar and a carnauba wax .... I mean why use abrasives if you don't absolutely 
have to ? 
Rick B
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Not sure about the clay bar, I've never used one. As far as grit and method 
though, it all depends on how bad the headlight is. On my 97, the Plastix 
worked great, but on the 91 I had to wetsand first.
The Plastix also worked great on the windows of the soft top of my mother in 
law's Jeep!
Bob
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*gasp* Not even on paint !?? Aye carumba . A fresh bar in my arsenal at all 
times , and the SHO is Not a garage queen even . ;-p 
Rick B