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Statistical  Look Number 2

new 1/13/02, updated 1/16/03


Tim,

You've been pretty emphatic about the need to attend to the cams, even if the car still is under warranty. Over the holidays I was prepared to let ProTech have at it, but after speaking with Kevin there, I decided to hold off.

My situation is that the car has just over 40k and a zero deductible ESP that expires March 04 or 60k. Kevin certainly presented himself as a quite decent fellow, but what decided the matter for me is that ProTech offers no warranty on their work. And of course the welding likely would make any engine claim under ESP impossible. While ProTech's record demonstrates they do excellent work, obviously there's always some risk things might go awry.

I'll be an unhappy fellow if the engine roasts before the ESP is up, but I'd be especially glum if after welding, the engine fails for any reason and I was left without any recourse. As it is now, if the engine goes I at least have the small satisfaction of Ford paying the $7k or so the car is worth.

I decided to see what sort of risk of failure doing nothing might bring. I culled through your handily rearranged list of failures, and made a table of the reported mileage at time of failure. For the 86 observations, the average mileage is 75,413 and the mode is between 60-65k (9 instances). From the chart though it's clear that the failures start to bite hard as early as 45-50k.

I do about 5k annually with the car, so by ESP's end I will be somewhere in the 45-50k band (assuming the car's still running!). Admittedly there's also nonfinancial risk if the car fails, but everything of course involves tradeoffs. If the car makes it, there is no question I'll be at ProTech for weld work one month before the ESP expires.

If of interest, the table and chart are attached.

Keep up the good work!

BS


Thank your for your hard work We did something like this before and cam up with an average of about 70k-75k so this is consistent. The guys who perform this service are all top notch mechanics or they would never even try the job. 

Let me make these points:

I prevention is better than a fix.  Some folks have had their cams welded after the noise started, Some folks never got the chance. You might be able to repair a failing cam but I could never trust it. Everyone is MUCH better off getting their cams welded before noise starts; if only because tow trucks are expensive and inconvenient. If a failing cam is repaired it must be welded in time after it has slipped, and after the splines are further damaged. That takes a lot of special tools and extra time for a inferior repair.

No one I know who does the welds guarantees them, or should. but they all take great care and have stood behind their work. They are patching a defective part, I would never warranty that.

Our recent experience has been FORD ESP is next to worthless for the cam issue. Say you have a failure under ESP. First they will tell you they need to verify for themselves. They have charged $1,300 for that.

Then they will tell you you need $8,000 in parts, but a Ford representative has to look at it first. Even if the car has zero miles they will tell you failure was caused by abuse and neglect. Carter was told he neglected the car and did not change the oil, so he produced a log book. Then they told him he did not have receipts for the oil, so he produced them. Then Ford told him he failed to write the VIN down on the receipts so Ford would not pay for the warranty repair.

By then your $1,300 in the hole have $8,000 in parts on order, need $4,000 in labor and you car is in 1000 pieces in a Ford dealership service bay.  The SHO owners I know are very fussy about PM. Half of us use Mobil 1, 10% use Amsoil. I have lost all respect for Ford service based on how they mistreat SHO owners with failures under warranty.. 

Buford


1 Brad Hogue 89,490
2 Brian Oravec  55,000
3 Carter Fuji 94,000
4 Arron McMeans 84,464
5 Dane Sigworth 61,000
6 Dave Bartlett
7 David Ellison 58,000
8 Evan Chudnow 61,000
9 Don Harrold 105,756
10 Garth Schrock 46,476
11 David 86,575
12 Frank 52,779
13 Iva Hairson 84,500
14 George Gadebush
15 Jim Merriman
16 Ken Morreale 66,000
17 Kevin Wallick 118,000
18 Mike Kelly 84,000
19 Scott Lewis
20 Misc Cam Failure 83,000
21 Number 11 This Month 56,000
22 Mike Miller 51,308
23 Milton Crawford 59,500
24 Pete Brown 62,000
25 Paul Kruger 55,000
26 Ray Finley 31,223
27 Scott Deischel 85,000
28 Scott Waters 125,553
29 Scott Wemstrom 74,000
30 Sutton 41,000
31 Tami Martin
32 Scott Wilson 54,000
33 Scott Wilson 41,000
34 William & Jenny Ordean 42,000
35 Tim & Angie Giddens 86,000
36 Tim Cox
37 Jeffrey Ward 75,000
38 Phil Bayle 45,216
39 Don Crawley 93,000
40 Tony Negro 88,000
41 Onequick
42 Tim Austin 90,800
43 Matthew Gilbert 62,000
44 Bobby Tucker 78,000
45 David Ware 75,000
46 Anselm Clarke
47 Jeff Johnson 39,233
48 Robert Farthing 63,000
49 Larry Langdon 95,000
50 Brian Kelly 84,000
51 Brian Sommers 109,000
52 Charles Hargrove
53 Tom Wilson 111,000
54 Ray Hansen 88,002
55 William Ordean 42,000
56 Dave Shoaff
57 Rodney Hardy
58 Ronald Turner 69,400
59 Tan Tenekeci 63,800
60 Barry Broering 67,909
61 Tim Dove 46,000
62 Scott Doughtie 91,645
63 Phillip Smith
64 Jeffrey Viele 50,935
65 Jason Weick
66 Justin Zigon
67 Scott 100,047
68 Kirk Radovich 115,000
69 Blake Glover 86,000
70 Matt
71 Matt Moore
72 Cedric E. Dunn
73 Jason Mahoney
74 Dustin Menard 91,000
75 Kim 125,000
76 Rick 48,000
77 Richard Kistner 49,000
78 Misc 116,000
79 Sue Green
80 Reid Hensley 87,000
81 Christopher Ward
82 Dealer Cooperation
83 JR 49,000
84 Thomas Carey 69,041
85 Richard Dugger
86 JCU  100,000
87 2 More
88 Kevin Reich 99,154
89 Kevin Bailey
90 Dan Mariani 56,000
91 Rick Martin 54,000
92 Bill Damhoff 80,000
93 Chester F Nibert Jr. 49,781
94 James Shipley
95 Michael Rzeppa
96 Tracy Green
97 Peter Gregory 99,000
98 Sprague Fleming 39,544
99 John Delmar 
100 Bryan Ohm
101 Alison White
102 Erin Tebbe 100,000
103 William Irish
104 Kathleen and Michael Wells 68,000
105 Steven Glover 122,000
106 Judy DiDonato 99,000
107 Chris Gordon 102,000
108 William Davis 62,000
109 Scott Weldon
110 Nicholas Reischman 70,000
111 Michael DiGrazia 60,000
112 Wallace Brashears
113 Sara Zoller
114 Scott Rose 109,000
115 Brad DeGroft 49,000
116 Nathan Mellinger 133,358
117 Jonathan Case 72,000
118 Buddy & Gloria Hewitt 51,000
119 Jackie
120 Mark Hymer 64,000
121 Richard Wildman
122 Michael Moses
123 Nannette Dixon 90,000

 

<30,000 0
=>30,000 & <35,000 1
=>35,000 & <40,000 2
=>40,000 & <45,000 4
=>45,000 & <50,000 8
=>50,000 & <55,000 6
=>55,000 & <60,000 6
=>60,000 & <65,000 9
=>65,000 & <70,000 5
=>70,000 & <75,000 3
=>75,000 & <80,000 3
=>80,000 & <85,000 6
=>85,000 & <90,000 8
=>90,000 & <95,000 6
=>95,000 & <100,000 4
=>100,000 & <105,000 4
=>105,000 & <110,000 3
=>110,000 & <115,000 1
=>115,000 & <120,000 3
=>120,000 & <125,000 1
=>125,000 & <130,000 2
=>130,000 & <135,000 1
86

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hi,
I was reading this on the site tonight and saw something and wanted drop my 2 cents.

"No one I know who does the welds guarantees them, or should. but they all take great care and have stood behind their work. They are patching a defective part, I would never warranty that." quote from Tim's response. When i had my cams welded at ray's performance in Detroit, they told me they would warranty the cam weld for 1 year. i don't know what the other shops are doing along these lines, but I must say that when ray told me that, it gave me piece of mind. I would like to know if anyone else has had ray tell them this or if any other shop is offering the same thing.

Thanks
Chris Grau
97' black sho
99,780 miles and welded. (almost 10,000 miles since the welds)


Ray is very confident with the welder he uses. He is a master welder with over 10 years of experience. When I first showed the welder the cams, he knew exactly the perfect method of attacking the problem. He doesn't work directly for Ray. He owns a small welding shop that deals with many custom welding; from tool and die to bike racing frames.

It doesn't surprise me that Ray warranties all the work done in his shop. My SHO was his virgin trial and still running strong. I've taken my Explorer, Corolla, and Escort for him to service. So far no problems.

I highly recommend his service and work.

TKY


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