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Technical Bulletin # 423B 

  Thanks to Sheriff Buford T. Justice:


BULLETIN

April 2000

Technical Bulletin # 423B

Transmission: AXODE/AX4S

Subject: DTCs 628, P0741 and/or P1744 stored after exchange

Application: Ford, Mercury

AXODE/AX4S

Diagnostic Trouble Codes (DTCs) 628, P0741, and/or P1744 Stored After Installing an Exchange Transaxle

Due to the various sprocket ratios used in the AX4S, you can get a false DTC 628, P0741 or P1744 by using the wrong sprocket count. These codes refer to TCC problems. The computer compares the signal from the turbine shaft sensor (TSS) to engine RPM. If the ratio is incorrect the computer sees a slip. In order to keep from installing the wrong ratio, it is advisable to count the teeth on the drive and driven sprockets. Using a marker, write the tooth count on the outside of the unit. Before installing an exchange unit, count the original units sprockets to insure a match.

A good test to see if the TCC slip code is related to the wrong sprockets is to check for TCC slip on the lift. If the code will set on the lift you probably have the wrong sprockets.

AX4S Transaxle Sprocket Application

Application AX4S Transaxle

Drive
Sprocket

Driven
Sprocket

Chain

Ratio

91-99 3.OL Taurus/Sable
91-95 3.8L Police Units
91-94 3.8L Continental
95 3.8L Windstar

37 Teeth
E6DZ-7G129-A

36 Teeth
Fl DZ-7G132-A

1 ID Link
E6DZ-7G249-A

0.97:1

91-99 3.8L Taurus/Sable

38 Teeth
E9DZ-7G 129-A

35 Teeth
F 1 DZ-7G 132-C

1 ID Link
E6DZ-7G249-A

0.92:1

93-95 3.2L Taurus SHO

35 Teeth
F3DZ-7G 129-A

38 Teeth
F3DZ-7G 132-B

3 ID Link
F3DZ-7G249-A

1.09:1

95-99 3.0L Windstar

34 Teeth
Fl DZ-7G1 29-A

39 Teeth
Fl DZ-7G1 32-B

1 ID Link
E6DZ-7G249-A

1.15:1

951/2-99 3.8L Windstar

38 Teeth
E9DZ-7G 129-A

39 Teeth
F I DZ-7G 132-B

2 ID Link
F6DZ-7G249-A

1.03:1

96 Taurus SHO
96-01 3.0L 24V Taurus/Sable
2000-01 3.0L Taurus/Sable

35 Teeth
F6DZ-7G 129-A

38 Teeth
F6DZ-7G 132-A

1 ID Link
E6DZ-7G249-A

0.92:1

 
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